Supercritical Fluid Extraction (SFE)-An Overview

 

P. Sairam, Somsubhra Ghosh*, Satyabrata Jena, Dr. K.N.V  Rao, Dr. David Banji

Nalada College of Pharmacy, Charlapally, Hyderabad Road, Nalgonda-508001 Andhra Pradesh

*Corresponding Author E-mail: som_subhra_ghosh@yahoo.co.in

 

ABSTRACT:

Among the different extraction techniques used at analytical and preparative scale, supercritical fluid extraction (SFE) is one of the most used separation technique, which mostly depends on critical temperature and pressure of supercritical fluid. This review covers the most recent developments of SFE indifferent fields (SFE applications), such as food science, natural products, by-product recovery, pharmaceutical and environmental sciences, during the period 2007–2009. The revision is focused on the most recent advances and applications in the different areas; among them, it is remarkable the strong impact of SFE to extract high value compounds from food and various natural products but also its increasing importance in areas such as heavy metals recovery, enantiomeric resolution or drug delivery systems

 

KEYWORDS: super critical fluid extraction, critical temperature, critical pressure, supercritical fluid, food science, natural products.

 


INTRODUCTION:

Solvent extraction (SFE) is one of the old methods of separation known AND certainly dates back to Paleolithic age. The science of solvent extraction has evolved over a long period of time and much progress has been made in the understanding of solvation and the properties of liquid mixtures used in extraction processes. Hannay and Hogarth’s (1879) early observations of the dissolution of medium. However, it is only quite recently (around1960) that commercial process applications of supercritical fluid extraction have been extensively examined. Since the end of the 1970s, supercritical fluids have been used to isolate natural products; industrial applications of SFE have experienced a strong development since the early 1990s in terms of patents As will be seen throughout this paper, the main supercritical solvent used is carbon dioxide. Carbon dioxide (critical conditions tc=31.3◦C and pc= 72.8 bar,dc=0.467gm/ml) is cheap, environmentally friendly and generally recognized as safe by  FDA and EFSA.[1,2]

 

Definition:

Supercritical fluid extraction:

Supercritical fluid extraction (SFE) may be defined as separation of chemicals, flavors from the products such as coffee, tea, hops, herbs, and spices which are mixed with supercritical fluid to form a mobile phase. In this process, the mobile phase is subjected to pressures and temperatures near or above the critical point for the purpose of enhancing the mobile phase solvating power. The process begins with CO2 in vapor form. It is then compressed into a liquid before becoming supercritical. While supercritical, the extraction takes place. [3]

 

Critical conditions:

     Temperature (tc)= 30.9 ◦C

     Pressure (pc)=73.8 bar

     Density (dc)=0.467gm/ml [4,5]

 

Principle:

The first guiding principle is the optimization of the solubility of materials to be extracted (lipids, heavy metals, natural products) in supercritical CO2 and the improvement of the fractionation with respect to a particular lipid species, natural products. [2]

 

History:

     The first reported observation of the occurrence of a supercritical phase was made by Baron Cagniard de la Tour in 1822.

     He noted visually that the gas-liquid boundary disappeared when the temperature of certain materials was increased by heating each of them in a closed glass container.

     From these early experiments, the critical point of a substance was first discovered.

     The first workers have been done to demonstrate the solvating power of supercritical fluids for solids in 1879.

     In 1970 a significant development in supercritical fluid extraction (SFE), provided incentive for extensive future work, which involved decaffeination of green coffee with CO2.

 

Supercritical fluid:

The supercritical fluid extraction (SFE) has been applied only recently to sample preparation on an analytical scale This technique resembles” Soxhlet extraction” except that the solvent used is a supercritical fluid, substance above its critical temperature and pressure. This fluid provides a broad range of useful properties. One main “advantage of using SFE is the elimination of organic solvents, thus reducing the problems of their storage and disposal in the lipidologist laboratory. Furthermore, several legislative protocols (such as the EPA Pollution Prevention Act in the USA) have focused on advocating a reduction in the use of organic solvents which could be harmful to the environment.

 

Besides ecological benefits, one of the most interesting properties of SFE is the high diffusion coefficients of lipids in supercritical fluids, far greater than in conventional liquid solvents. Thus, the extraction rates are enhanced and less degradation of solutes occurs. Several studies have shown that SFE is a replacement method for traditional gravimetric techniques. In addition, carbon dioxide, which is the most adopted supercritical fluid has low cost, is a nonflammable compound and devoid of oxygen, thus protecting lipid samples against any oxidative degradation. [6]

 

The definition of a supercritical fluid is best described by using a typical pressure-temperature phase diagram as shown in Figure No: 1.

 

The range of solvating power of practical supercritical fluids for SFC is of primary importance, and ultimately defines the limits of application. The solubility of analytes typically increases with density and a maximum rate of increase in solubility with pressures generally observed near the critical pressure, where the rate of increase of density with pressure is greatest. There is often a linear relationship at constant temperature between log [solubility and fluid density for dilute solutions of nonvolatile compounds (up to concentrations where solute-solute interactions become important). At constant pressure, when solute volatility is extremely low, and at densities less than or near the critical density, increasing temperature will typically decrease solubility. However, solute entrainment in the fluid may increase at sufficiently high temperatures, where solute vapor pressure also becomes significant .Under conditions of constant density, solubility generally increases with temperature. Thus, while the highest supercritical fluid densities (at constant temperature) are obtained near the critical temperature, the greatest solubilities and lowest chromatographic retention will often be obtained at somewhat lower densities, but at higher temperatures. As with liquids, polar solutes are most soluble in polar supercritical fluids, although nominally non polar fluids can be remarkably good solvents for many moderately polar compounds. Carbon dioxide, for example, can exhibit solvating properties at higher pressures, intermediate between liquid n-pentane and dichloromethane.  A comparison of the effective solvent polarity of seven fluids as a function of reduced density is shown in Figure No: 2 Solvent polarity is defined in terms of solvent polarizability (x*) which was developed by Kamlet et aL75 to correlate different solventsolute interactions based on the solvatochromic effect of the solvent on the x-x* electronic transition of probe solutes. In this plot, x* contains terms to account for solvent polarity (i.e., dipolarity) and polarizability, but does not include effects from potential hydrogen bonding interactions. At equal reduced densities, the various fluids have quite different x* values, indicating that there are large differences in their effective polarities/polarizabilities. Ammonia has the largest x* value, which supports the fact that it is the most polar solvent. 

 

Figure 1: Shows Pressure-temperature phase diagram demonstrating the supercritical fluid region and its relation to liquid- and gas-phase regions. [6]

 

Figure 2: Shows Solvent polarizability/polarity parameter (x*) for various  supercritical fluids as a function of reduced density at a reduced temperature of 1.03. Supercritical fluids:  (a)NH,, (b) CO,, (c) N,O, (d) Xe, (e) CCl,(F) C,H, (g) SF.[7]

The solvatochromic method also demonstrates the variable solvent properties of a supercritical fluid as a function of density. Many polar solvents would offer highly specific solvating power but have excessively high critical temperatures, precluding practical operation with current stationary phases. The thermostability limits of the analytes themselves can also be exceeded. This has generated interest in mixed or binary fluid mobile phases that can have enhanced solvating power at lower critical temperatures. Solvatochromic studies suggest that such fluid mixtures have a net enrichment of polar modifiers in the cybotactic region (neares neighbor solvation sphere) of the analyte [8]

 

Characteristics of SF:

It is both the liquid-like and gas-like characteristics of supercritical fluids that make them unique for chemical separation. In particular, supercritical fluid densities, diffusivities, and viscosities fall into ranges between those of liquids and gases. Under practical analytical operating conditions, pressures from 50-5OOatm and temperatures from ambient to 3OO0C, densities of supercriticalfluids range from one to eight-tenths of their liquid densities. Diffusivities of analytes in supercritical fluids throughout this operating range vary between10-3 and 10-4cm’/s compared to values of less than 10-5cm2/s for liquids. Viscosities of supercritical fluids are typically 10-100 times less than those of liquids. On the other hand, viscosities of supercritical fluids are considerably higher and diffusivities considerably lower than in gases. Moreover, densities of supercritical fluids can be 100-1000 times greater than those of gases. Advantages of supercritical fluids over liquid phases rest with improved mass transfer processes due to lower fluid viscosities and higher analyte diffusivities, while advantages over gas phases rest with increased molecular interactions due to higher densities.

 

Other characteristics of supercritical fluids

That is important to consider include the operational temperature and pressure range. Table.1 provides a list of nine of the most common supercritical fluids used in extraction and chromatography along with temperature, pressure, density, and dipole moment information. These nine are chosen primarily because of the convenience of their critical temperatures and critical pressures. These temperatures and pressures are low enough for use with commercial instrumentation. The polarity of the supercritical fluid, as reflected in its dipole moment and polarizability.       

 

The density at 400 atm (p and I; = 1.03 was calculated from compressibility data. ‘Measurements were made under saturated conditions if no pressure is specified or were   performed at 25°C if no temperature is specified. [8]

 

Properties of supercritical fluids:-

     A supercritical fluid is any substance above its critical temperature and critical pressure. In the supercritical area there is only one state-of-the-fluid and it possesses both gas- and liquid-like properties.

     A supercritical fluid exhibits physicochemical properties intermediate between those of liquids and gases.

 

Characteristics of a supercritical fluid:

     Dense gas

     Solubility’s approaching liquid phase

     Diffusivities approaching gas phase.  [9,10]    

 

 

Figure No: 3 Shows Phase diagram (P---T): 

 

Critical Temperature (Tc):

The highest temperature at which a gas can be converted to a liquid by an increase in pressure.

 

Critical pressure (Pc):

The highest pressure at which a liquid can be converted to a traditional gas by an increase in temperature.

 

Triple point (Tp):

A point at which the gas, liquidAND solide phases all exist in equilibrium. Therefore, the properties of gas-like diffusivity, gas-like viscosity, and liquid-like density combined with pressure-dependent solvating power have provided the impetus for applying supercritical fluid technology to various problems. [11] All the above terms are mentioned in Figure No: 3.

 

Density considerations:

For a material at temperatures just above the critical temperature of the substance, liquid-like densities are rapidly approached with modest increases in pressure. Higher pressures are required to attain liquid-like densities for temperatures further above the critical temperature Lists the densities at the critical point and at 400 atm and Tc for various fluids employed for SFE.

 

Characteristics of Super-critical Fluids Relevant to Separation Science:

     In the absence of actual phase equilibria data, simple mole fraction additivity methods used to obtain mixture critical parameters can result in considerable error and lead to inadvertent operation in the vapor-liquid region. More complex predictive methods utilizing equations of state[12],[13] or surface fraction functions (Chueh and Prausnitz method)[14] generally provide more accurate estimates of the true critical parameters. These considerations are important when pressure programming methods are used, but are of lesser importance when relatively high isobaric pressures are used.

 

Extraction method:

Often the analysis of complex materials requires as a preliminary step separation of the analyte or analytes form a sample matrix. Ideally, an analytical separation method should be rapid, simple and inexpensive; should give quantitative recovery of analytes without loss or degradation; should yield a solution of the analyte this is sufficiently concentrated to permit the final measurement to be made without the need for concentration; and should generate little or no laboratory wastes that have to be disposed of.[16]

         

Figure 4: Shows Relation between the Extraction time(min.) and Extracted amount(%)

 

It must be noticed that the fast back-diffusion of analytes in the supercritical fluid reduces the extraction time since the complete extraction step is performed in about 20 min instead of several hours, shown in Figure No: 4. A common practice in SFE, which must be mentioned in connection -with the physicochemical properties of supercritical fluids, is the use of modifiers (co-solvents). [17]

 

Modifiers (co-solvents):

These are compounds that are added to the primary fluid to enhance extraction efficiency. Thus, addition of 1 to 10% of methanol or ethanol to CO2 expands its extraction range to include more polar lipids. When the extraction was performed with supercritical carbon dioxide and 20% of ethanol, more than 80% of the phospholipids were recovered from salmon roe.[18]

                  

 Instrumentation:

Instrument components include a fluid source, commonly a tank of carbon dioxide followed by a syringe pump having a pressure rating of at least 400 atm a valve to control the flow of the critical fluid into a heated extraction cell having a capacity of a few ml, and lastly an exit valve leading to a flow restrictor that depressurizes the fluid and transfers it into a collection device. Figure No: 5 shows the flow diagram of SFE aparatus.

 

Figure No: 5 Shows SFE Flow diagram.

 

1. Mobile phase:

Mobile phase: The most widely used mobile phase for SFE is carbon dioxide. It is an excellent solvent for a variety of organic molecules. In addition, it transmits in the ultraviolet and is odorless, nontoxic, readily available, and remarkably inexpensive when compared with other chromatographic mobile phases which has been shown in Table No: 1.

 

Table No: 1 Shows Comparison of the physical properties of supercritical CO2 and those of     ordinary gases and liquids [19]

Phases

Density

(g/cm2)

Viscosity

(g/cm.s)

Diffusion coefficient (cm2/s)

Gasses

0.0001-0.002

0.0001-0.0003

0.1-0.4

Supercritical CO2

0.47

0.0003

0.0007

Liquids

0.6-1.6

0.002-0.03

0.000002-0.00002

 

Sample Matrix Parameters that influence Supercritical Fluid Extraction:

     Particle size and shape

     Surface area and porocity

     Moisture content

     Changes in morphology

     Sample size

     Extractables level

 

The parameters effect on solubility:

     The vapor pressure of the component

     Interaction with the supercritical fluid

     Temperature, pressure, density and additives.

 

A generalized solubility isotherm for a solute-supercritical fluid system as a function of pressure and at two different temperatures, r, and T2, is shown in Figure No: 6. Upon initial pressurization of the system, there is a decrease in solute solubility in going from the respective pressures designated by points A and A’ to B and B’. At a certain pressure beyond B and B’, the solute’s solubility begins to increase with pressure. Frequently, this pressure regime is called the “threshold pressure[20], since there is a large measurable solubility -enhancement of the solute in the dense fluid solvent. However, it has been noted [21] that the above-reported solubility trends and threshold pressures are very dependent on the technique that is utilized to measure the solute’s solubility in the supercritical fluid media. However, the differential extraction behavior-

 

Figure 6: Shows Generalized solubility isotherms as a function of pressure.

 

-exhibited between points A and A’ or B and B’ can obviously be used as a basis for the selective extraction of target analytes. Similarly, fractionation of solute mixtures can be performed in the pressure interval between B or B’ and C and C’, although the relative separation factor between individual solutes is not always large. Note that the solubility isotherms may cross at a particular pressure called the “cross-over pressure” [22], at which the solubility of one solute can- be enhanced in the fluid phase relative to the other. Solute fractionation at the solubility maxima, C and c’. As shown in Figure-14, is also possible, but the resultant a values may be low, since many solutes will extract into the supercritical fluid at these high pressures. For this reason, some analysts avoid conducting extractions in the solubility maxima region. However, as shown by King and co-workers [23], this pressure region is to be preferred for exhaustively extracting bulk phases, such as lipid materials from insoluble sample matrix components. Also, extractions conducted in this region generally can be completed much more rapidly, since the solutes have considerably higher solubility in the supercritical fluid under these conditions of equal importance in the above solubility criteria are the mass transfer properties of the extracted solutes in the supercritical fluids. Solute extraction fluxes from a sample matrix are directly proportional to the product of the solute’s solubility in the supercritical fluid times its diffusivity in the fluid. Therefore, as a solute’s solubility increases with pressure, its corresponding diffusivity in the super-critical fluid can decrease over two orders of magnitude. The net effect of the above two trends can best be measured in terms of mass transfer coefficients or dimensionless transport numbers. For example, the ratio of the Reynolds number (Re) for CO, at 200 atm and 55°C to those for the liquid solvents cited in Table No: 2, at an equivalent fluid velocity, is 6.5, 5.0, and 1.74 for methanol, n-hexane and methylene chloride, respectively.

Table No: 2 Shows Comparison of physical properties of supercritical co2 with liquid solvents at 250c (T 1.9)

Parameter

CO2

n-Hexane

Methylene

Chloride

Methanol

Density (g/mL)

0.746

0.660

1.326

0.791

Kinematic Viscosity (m2/s x 107)

1.00

4.45

3.09

6.91

Diffusivity of Benzoic acid (m2/s x 109)

6.0

4.0

2.9

1.8

 

In this case, the larger fluid turbulence that occurs in the CO2 should greatly enhance the rate of solute extraction. The kinetics for solute extraction into a supercritical fluid follow a similar pattern to that observed for liquid extraction. As we know initial stage of the extraction is governed by the distribution coefficient of the solute between the dense fluid -phase and the sample matrix, giving way to a. diffusion-controlled process in the latter stages of the extraction. The implications of the curve shown in Figure No: 7 on the extent and time of SFE has been treated theoretically by Bartle and co-workers [24] in terms of the “hot ball” model, where the mass of extractable material remaining in the sample matrix m to the mass of original extractable material mo is given by   

(1)

Where, n is an integer; D is the diffusion coefficient of the Solute in the hypothetical spherical matrix of radius r; and t is the extraction time. This

 

Figure 7: Shows Generalized extraction curve of percent solute extracted as a function of volume of extraction fluid or time of extraction.

 

Expression can be rewritten in terms of reduced time tr =  π2Dt/r2 , to yield an expression for m/mo in terms of an exponential decay series expansion. The final expression, given in (2) is

           (2)

The latter equation has been found to describe analytical SFE kinetics from such diverse sample matrices as railroad bed soil, crushed rosemary, and comminuted polypropylene pellets.

 

In many cases, slow solute extraction kinetics or limiting analyte solubility in the fluid phase, can be overcome by the addition of modifiers or cosolvents to the supercritical fluid phase. Examples of solubility enhancements for selected solutes that have been realized by adding modifiers into supercritical CO2 are shown in Table No: 3.

 

Table.3 Shows Solubility enhancement with supercritical co2 with various modifiers

Solute

Modifier

Enhancement Factor

Acridine

3.5% MeOH

2.3

2-Amino benzoic acid

3.5% MeOH

7.2

Cholesterol

9% MeOH

100

Hydroquinone

2%Tributyl phosphate

>300

Tryptophan

0.53% AOT,w0=10

>>100

 

5%Octanol

 

 

The addition of methanol to CO2 not only enhances the solubilization of polar solutes, such as acridine and 2-amino benzoic acid, but increases the solubility of highly soluble lipophilic solutes, like cholesterol, over lOO-fold. Certain specific modifiers, such as tributyl phosphate, act as complexing agents [25], thereby enhancing the extraction of a donor molecule, hydroquinone, over 300-fold.

 

Reduced solubility parameter:

 

δ1 : solubility parameter of the fluid          

Pc  : the critical pressure   

ρ  : the density of the supercritical fluid  

 ρliq: the density of the liquid gas

 δ2 : solubility parameter of solute

 Δε: the energy of vaporization at a given temperature

Δν: the corresponding molar volume

 

Fluid reservoir:

A gas cylinder provides a source of SF (e.g., CO2).Both syringe and reciprocating  pumps can be used as solvent delivery systems 

 

Pumps: 

a) Reciprocating pump, [26] b) Syringe pump, [27] c) Other pump modules (like supplementary modifier pump)

For the instrumentation used in some analysis, a syringe pump was employed. Although syringe pumps are relatively expensive, they deliver pulse-free flow over a large range of flow rates.

 

Example:

Quantitative Analysis of Additives in Low Density Polyethylene Using On-line Supercritical Fluid Extraction. A supplementary modifier pump is used if the analyte/ matrix to be extracted requires a polar modifier.  Stainless steel or fused silica tubing is used to connect the various parts of the extraction apparatus.

 

Extraction cell (or) Columns (stationary phase):  The extraction chamber or vessel is the compartment where the sample is placed for subjection to the action of the SF. It must be capable of withstanding high pressure (300-600 atm). The extraction vessel is usually a stainless steel cylinder of varying length and inner diameter shown in Figure No: 8. The high pressure rating and the absence of leaks are characteristic of SFE vessels 1. The vessel is in turn placed in a temperature-controlled zone, which is required, since the critical temperature of most SFs is above room temperature.

 

Figure 8:  Shows Types of extraction cells

 

a) Open tubular capillary columns:-

Open tubular columns for SFE must possess the usual qualities of high efficiency, inertness, and lasting stability, which .are characteristic of open tubular columns for GC. The main differences in the preparation of the columns are related to the smaller internal diameters characteristic of SFE columns. Immobilization (generally cross-linking of the polymeric phase) is an essential ingredient in the preparation of open tubular columns. It must be performed to resist dissolution, but without lowering solute diffusion within the phase. [9]

 

b) Packed columns:-

In the packed column, the stationary phase is normally near monomolecular thickness and is polymerized and chemically bonded to the support. Both open-tubular and packed columns are used for SFC although currently the former are favored. Open-tubular columns are similar to the fused-silica columns with internal coatings of bonded and crossed-linked siloxanes of various types. For example In the on-line SFE-SFC system used in the additive analtsis, a linear fused silicacapillary was employed as a vessel outlet restrictor. [28],[29]

 

Restrictors:

The pressure change from supercritical conditions in the extraction vessel to the prevailing atmospheric conditions is effected via an interface known as restrictor. Commercially available restrictors are of two types: fixed restrictors, shown in Figure No: 9 which are manufactured in various designs (e.g., linear, tapered, integral, pinhole, and frit), and variable restrictors 1. Heating of the restrictor is usually required to avoid plugging through freezing. [30]

 

a) Fixed restrictors:

i)      Linear restrictor (fused-silica)

ii)     Tapered desire

iii)    Integral restrictor

iv)  Ceramic frit restrictor

v)    Metal restrictor (platinum, platinum-iridium or steel)

 

b) Variable restrictors:

i)      Variable nozzle (HP)

ii)     Backpressure regulator (BPR) (Jasco)

 

Figure No: 9 Shows Fixed restrictors

 

Collector (trapping system):

Following the restrictor is a trapping device. There are three     basic types of SFE systems characterized by the way in which the solutes  are isolated from the SFE media used  

 

     In the first type, solutes are separated from the extraction media based on pressure reduction, which causes a solubility decrease.

     In the second type, a temperature change isused to bring about a decrease in solubility from the extraction media,

     And in the third typesolutes are absorbed onto an appropriate absorbate.

 

Often a combination of the first and second types is used, where after extraction the SF is simply evaporated to leave the solutes of interest. The simplest way of collection is when the restrictor outlet is inserted through the septum of a collection vial containing a few milliliters of solvent. The most common way of collection is solid phase trapping. The materials used for this purpose are column packings or inert surfaces. The solid phase trapping system is often heated or cooled depending on the volatility of the target analytes. In any case, this collection mode involves an additional step which is desorption of the analytes from the adsorbent by elution with a small amount of solvent for subsequent analysis or, alternatively, thermal desorption and sweeping of the trap by the eluent if an on-line coupled system is used. The trapping temperature depends on whether the analytes are to be isolated from the fluid. The collection chamber should be sealed in order to avoid losses of the analytes. In this research, a cryogenic trap served as the interface between SFE and SFC. Thermal desorption and sweeping the trap with SF CO2 was employed to flush analytes onto the SFC column

 

Detectors: 

A major advantage of SFC /SFE over HPLC is that the flame ionization detector of gas chromatography can be employed.  Mass spectrometers are also more easily adapted as detectors for SFE than HPLC. [31]

i)      UV detector

ii)     Fluorescence detector

iii)    Flame ionization detector

iv)   Electron capture detector

v)    Mass spectrometric detector

 

Different modes of Supercritical fluid extraction:

(i)    Static extraction mode (steady state extraction),

(ii)   Dynamic extraction mode (non-steady state extraction),

(iii) Recirculating mode

 

Contact between the SF and sample from which extraction takes place can be established in a static or dynamic mode 1. In a static extraction, the sample matrix is soaked in a fixed amount of SF. This type of extraction is often compared to a teabag in a cup of water. In a dynamic extraction, SF continuously passes through the sample matrix. This is analogous to a coffee maker 1. Typically a dynamic extraction can be more exhaustive than a static extraction. SFE can be performed in the dynamic mode, static mode or a combination of the two. In order to develop an efficient and quantitative extraction method, many experimental parameters must be optimized. The extraction pressure is an important variable because the density, and hence the solvating power of SF is directly related to the pressure. The effect of temperature is more complicated than that of pressure. Increasing the temperature increases the diffusion coefficients of the solutes, whereas at the same time it also decreases the density. In addition, the considerations of fluid flow rate, addition of a modifier, and extraction time should be explored to achieve highest recoveries.

 

Types of SFEs:

SFE is generally not selective enough to isolate specific solutes from the matrix without further clean-up or resolution from co-extracted species prior to qualitative and quantitative analysis. Consequently, for analytical applications, SFE is usually used in conjunction with chromatographic techniques, to improve the overall selectivity of the process in isolating specific solutes. SFE combined with chromatography can be either

off-line” or “on-line”.[32]

 

i) Off-line:- In the off-line process, SFE takes place as a separate and isolated process to the chromatography. A block diagram is shown in Figure No: 10.

 

ii) On-line:- In the on-line process, SFE and chromatography are coupled to form an integrated process. In other words, the extracted species are passed directly to the chromatograph, usually via a trap or sample loop and a valves witching device shown in Figure No: 11.

 

Among all these coupling techniques, on-line SFE/SFC is the most feasible combination.

a) SFE-GC   

b) SFE-MS

c) SFE-LC  

 d) SFE-SFC

Figure 10: Shows Off-line SFE:

Figure 11: Shows On-line SFE

 

Advantages of on-line SFE:

1. Direct coupling of the analyte-containing supercritical fluid to a chromatographic separation system with appropriate detection.

2. Eliminating sample handling after loading in the extraction

 

Disadvantages of on-line SFE:

1. Long periods of time

2. Understand the nature of analytes

 

Scaling-up SFE and preparation of the crude extract: After the SFE conditions were optimized, an ideal optimization conditions are shown in Table No: 6 the extraction was scaled up by 100 times using a preparative system. 5 kilograms amount of sample (40–60 mesh) was placed into an extraction vessel with a 1.0×104 ml capacity, and extracted statically for 1 h followed by another 5 h dynamically under the optimized conditions at 45 ◦C, 25MPa. The flow-rate of carbon dioxide supercritical fluid was set at 40 kg/h, and the extract in supercritical fluid was depressed directly into a separate vessel. The SFE extract before methanol washing (crude extract I) was light yellow semi-solid and then re-dissolved in methanol, and the methanol soluble fraction (crude extract II)was obtained and evaporated to dryness under reduced pressure at 60 ◦C, which was subjected to subsequent HSCCC isolation and separation.[33]

 

Applications SFE:

1. Application of SFE to enantiomeric separations: Chiral separation is a very important issue for the pharmaceutical industry. The applicability of SFE as an effective and green technique for enantioseparations is known since the late 1990s. In these processes, diastereomeric salts or complexes of the racemic compounds and resolving agents are formed before the extraction step. The selected resolving agent is added in less than stoichiometric ratio to the racemic compound. The unreacted enantiomers are extracted with the supercritical solvent, and are collected as a powder after depressurization of the solution[34]

 

2.  Metals recovery using supercritical fluids: Removal of heavy metals from solid matrices and liquids remain a big challenge and, although various methods have been described for this purpose, SFE seems to be one of the most promising. Complexing agents used in conventional solvent extraction can also be used in SFE complexation of metal ions

. [


Table No: 6 Sows Optimization of SFE

Test no.

Factors

Matrix

A: pressure (MPa)

B: temp.(◦C)

C: particle size (mesh)

D: modifier (methanol%) a

1

A1                 15

B1          45

C  10–20

D1                        0

2

A1                 15

B2          55

C2 20–40

D2                      10

3

A1                 15

B3          65

C3 40–60

D3                      20

4

A2                 25

B1          45

C2 20–40

D3                      20

5

A2                 25

B2          55

C3 40–60

D1                        0

6

A2                 25

B3          65

C1 10–20

D2                      10

7

A3                 35

B1          45

C3 40–60

D2                      10

8

A3                 35

B2          55

C1 10–20

D3                      20

9

A3                 35

B3           65

C2 20–40

D1                        0


3. SFE in food toxicology and ecotoxicology:

There are several compounds with serious health implications which determination can be done using SFE, the main areas of application include food toxicology and ecotoxicology

 

4. Solvent removal and new drug delivery formulations: In order to enhance the bioavailability of poorly water soluble drugs, an increasing number of pharmaceutical formulation technologies are being developed; these include micronization, complex formation and solid dispersions. In the case of polar compounds which are not soluble in supercritical fluids (particularly CO2), SCFs could be used as antisolvent; in this process, a solution consisting of an organic solvent, completely miscible with the SCF, and a solid material dissolved in this solvent, is sprayed into a high-pressure vessel filled with SCF [197]. In these processes the supercritical fluid is used to extract the solvent instead of the analyte the spectroscopic and chromatographic characterization of triflusal (2-acetoxy-4-(trifluoromethyl) benzoic acid) delivery systems prepared by using supercritical impregnation technologies. Triflusal is an antithrombogenic drug structurally related to acetylsalicylic acid. [36]

5. Natural pesticides

6. De-nicotinization of tobacco (tar free tobacco)

7. Food preservatives

8. Herbal medicines

9. Pesticides (Neem).[37].

 

CONCLUSION:

Supercritical fluid extraction has not yet reached the “Black Box” stage in which the analyst can put just any sample in at one end and get results out the other; SFE is not a fully mature technology. Knowledge of the chemical properties of both the analyte and the matrix is important for SFE. In addition, one must ensure that mechanics of SFE have been optimized.

 

SFE needs to be more fully developed in five areas to be successful in tomorrow’s environmental lab:

(1)   General rugged extraction methods.

(2)   Ease of use.

(3)   Automation.

(4)   Cost effectiveness.

(5)   The ability to interface with existing lab instrumentation and computer systems.

 

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Received on 01.05.2012          Accepted on 21.05.2012        

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Asian J. Res. Pharm. Sci. 2(3): July-Sept. 2012; Page 112-120